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Thomas Midgley - man of ideas

The job of an industrial chemist involves solving problems. Born in 1889, Thomas Midgley did an engineering PhD at Cornell University, and in 1916 joined Charles Kettering's Lab in Dayton, Ohio. Midgley was a very good industrial chemist, solving some of the most difficult chemical problems of his day.

But the solutions he found left some rather awkward problems for everyone who followed him …

The 'knocking' problem
Kettering was marketing a small kerosene engine to drive home-lighting systems on farms. The problem with this engine was that the fuel in it did not burn properly, sometimes igniting as the piston in the cylinder was compressing the mixture of fuel and air, making the engine "knock". Kettering asked Midgley to search for something that could be added to the fuel to make it less volatile. This would make it less likely to ignite under compression, and so less prone to knocking. Midgley had the idea that dyeing the fuel red might cause it to absorb more heat and knock less. This wasn't very good physics, and didn't work for the reasons he had suggested - but when he mixed the kerosene with iodine, there was definitely less knock.

After a few more random attempts to find suitable chemicals, Midgley decided it was time to be systematic in his search for a better antiknock additive :

In the course of my education I had occasion to learn about the Periodic table and to have it impressed on my memory as a very useful tool in research work … we abandoned the method of trial and error in favour of a procedure based on the Periodic Table. Predictions began fulfilling themselves instead of fizzling out …

Midgley began working systematically through the Periodic Table, and the results from his experiments began to fall into a pattern. Tellurium showed great promise for halting premature ignition, but smelled strongly of garlic. If the tiniest amount was absorbed by the skin it gave out an overpowering stench which couldn't be removed for days. Defeated by the smell, the researchers gave up and tried something else!

The results they got pointed to a solution at the heavy end of the carbon group of the Periodic Table: silicon, germanium, tin and lead. It got very exciting - when Midgley visited his father in Massachusetts in late October, he had the antiknock results from each new test sent via telegraph daily so he didn't miss anything. Tetraethyl tin proved effective, but even more exciting was the prospect of metallic lead at the bottom of the group of the Periodic table.

When the chemists finally delivered a small amount of tetraethyl lead on the morning of December 9, 1921, the one-cylinder laboratory engine ran silently - the knocking had completely gone. Even greatly-diluted the new compound tetraethyl lead had a remarkable ability to suppress knocking in the engine. After six years of searching Midgley had found his antiknocking compound.


Thomas Midgley with the single cylinder laboratory engine used to test fuel additives.

Frightening fridges
Midgley took only three days to make his second great contribution to science. The early refrigerators used unpleasant chemicals chemicals like sulphur dioxide and ammonia as refrigerants. When these leaked out, as they often did, they killed people. Midgley was commissioned to find a better refrigerant. Once again he went back to his old friend the Periodic Table and developed Freon. The name Freon covers several different chemical compounds, each containing a combination of carbon, chlorine and fluorine - a group of compounds now known as CFCs. When Midgley presented Freon to the American Chemical society, he breathed in the gas and then exhaled it gently over a candle flame - which went out. In this single demonstration he showed that his new compound was both non-toxic and non-flammable. Freon was excellent at its job and safe to use - so it became widely used all over the world for many years.

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resource ... Thomas Midgley trouble

 
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